Winder Magnetic Damping Tensioner For Stator / Relay Rotor Winding Machine

Winder Magnetic Damping Tensioner Needle Winding Machine For Stator/ Relay Rotor Winding Machine

Winding machine tensioner.

Tensioners are one of the vital parts of a coil winding process.

They are used to ensure wire tension consistency during the winding process.By using a tensioner, the wire tension can be adjusted to the required tension accordingly, so as to achieve appropriate winding conditions and conformity of each coil's technical parameters.

 Products Features:

Our Magnetic Tensioner MTCseries with a wide range of tension, wide diameter, versatility, and other characteristics.

                 1, Magnetic tensioner is generated by the permanent magnet , no mechanical friction,

                       so can produce stable tension for a long time, and accuracy can get effective guarantee.

2, The freedom of the adjustment of the tension and back -tension, can be adapted to the side of the skeleton of the winding and sharp changes in the speed of the winding around the wire, will not produce a broken wire.

3, MTC Series Tensioner latest improvements:in the damping wheel and the guide wheel designed to install anti-jumper device

4, This Tensioner can choose a variety of the tension bar to meet the needs of different winding; can also custom-made according to the user's requirements , The default is the company's standard;

5, The drive wheel and guide wheel using fine polishing special ceramics, effectively avoid the wire winding mechanism damage the wire. Guide wheel with high-speed bearing original imported from Japan

6, Damping wheel with special rubber ring, wear-resisting and to prevent the wire damage

7, When the broken wire and the wire rod are used up, the detection device is informed by the disconnection detection device of the equipment, and the winding machine automatically stops(This section is optional)

Key advantages of Magnetic wire tensioners:

These magnetic tensioners use a device containing a permanent magnet as a non contact method of

generating a variable resistance to rotation of the mainwheel of the tensioner,

Thus maintaining wire tension at the set value for longer periods than their mechanical counterparts

with greatly reduced requirement for adjustment.

• Polished ceramic eyelets and guide rollers at each point of contact protect the     insulating enamel from mechanical damage.
• The performance of these magnetic wire tensioners is exceptional given the low cost,
•  providing outstanding value for money.
• Captive roller on tension arm is easy to thread, eliminates chance of losing wire.

Specification :

Tensioner test conditions :

Wire speed is 10M/S, instant start, stop the continuous line, stable tension in the positive 

and negative 1%g.

Photo Display :

Use matters needing attention:

1) If long tiem without using ,when the damping wheel jitter ,before starting please turning to degaussing process,first clockwise and then counterclockwise to adjust the maximum immediately to complete the degaussing

2) Adjust the tension knob (clockwise rotation tension increases, otherwise tension reduction), when working need use tension meter to measure the exact tension of the enameled wire, according to the need to adjust the tension adjustment knob, and note the corresponding knob scale value, easy to debug other product;

3) Adjust the anti-tensionadjustment knob, the knob is used to control the tension bar at work when the correct location, that is, the shell on the two red mark between the lines, while note down the corresponding anti-tension scale value of the cursor to facilitate debugging other products;

4) in the work process allows only by minor tension, prohibited by a small flat. When the tension required by the major hours must be adjusted in a stop state, so as to avoid breakage .

5) When winding,there are three reasons if the enameled wire jumper or not tight tightening :

A. Tension and anti-tension values do not match;

B. woolfelt is not tight enough, or wool felt dirty slippery;

C. Damping Wheel O-ring wear or dirty slippery;

6)The disconnection detection device switch is connected to both ends by default (not connected in the middle); when the normal work with conducting state and disconnection alarm for the off state

After -sale guarantee

Warranty period is one year(from the customer’s order date ).During the warranty period,

any problem of the product ,We will be repair or replace the parts for free.