Highlight:
Dual-Stage Servo Tensioner
, 200-2000g Wire Tensioner
, Active Wire Feeding Coil Winding Tensioner
Dual-Stage Servo Tensioner with 200-2000g Tension Range and Active Wire Feeding for Coil Winding
Active wire feeding Servo tensioner for fine wire 0.02-0.8mm
Tensioner is a necessary factor for keeping consistent winding accuracy.
Selecting better tensioner provides a sophisticated winding machine with best performance.
Stabilized tensioner improves winding problems and enhances productivity. For example,
stabilized tensioner causes no breaking of wire, raises operation rate, secures the value of
resistance, and increases credibility of the product.
Perfect layer winding leads to material cost cutting and easy adjustment. Therefore, time and cost
for machine maintenance can be decreased.
QIANHE Company has a wide range of tensioner types, from basic Magnetic type tensioners to
servo motor tensioners.
NHE provides the tensioners with best quality. Our Servo Tensioner Series (SF/STD/SFQ) features active wire feeding
and closed-loop control to eliminate wire breakage. Compatible with 0.02mm-1.5mm wires,
suitable for high-speed automated winding.
STD Series: Dual-Stage Tension(For Pin Wrapping)
(Best for: Coils requiring tight terminal connections)
Why do you need two tensions? Many coils require the wire to be wrapped tightly around the terminal pin (to ensure a good solder joint)
but wound gently around the bobbin (to prevent deformation).
The STD series solves this by allowing you to switch between "Wrapping Tension" (High) and "Winding Tension" (Low)
instantly via an I/O signal.
Applications:
Automotive Relays: Requires high tension for the start/finish lead wrapping on the pin.
Contactor Coils: Thick wire wrapping needs extra force.
Ignition Coils (Primary Winding): Ensuring the start lead does not loosen during high-speed winding.
Key Advantage: Prevents "loose pins" or "broken wires" during the critical start/finish phase.
Recommended Models: STD800, STD2000,STD3000
Select the right model based on your Wire Diameter and Required Tension Range.
| Series |
Model |
Tension Range(gf) |
Wire Dia.(mm) |
Max Speed(m/s) |
Tension Stage |
| SF |
SF 600 |
1~600 |
0.02~0.35 |
15 |
One-stage
|
| SF 800 |
1~800 |
0.02~0.40 |
25 |
| SF 2000 |
200~2000 |
0.20~0.70 |
9 |
| STD |
STD800 |
7~800 |
0.05~0.40 |
25 |
Two-stage
|
| STD2000 |
200~2000 |
0.20~0.70 |
9 |
| STD3000 |
300~3000 |
0.30~0.90 |
9 |
| SFQ |
SFQ800 |
7~800 |
0.05~0.40 |
25 |
Eight-stage
|
| SFQ2000 |
200~2000 |
0.20~0.70 |
9 |
| SFQ3000 |
300~3000 |
0.30~0.90 |
9 |
| SFW |
SFW2000 |
200~2000 |
0.20~1.20 |
9 |
| SFW3000 |
500~4500 |
0.35~1.35 |
6 |
Tension Rod and Tension Spring Selection Parameter Table
- The standard configuration includes one tension rod and the corresponding tension - range spring.
- Select the suitable tension rod and corresponding spring according to the tension range.
Tension Rod Specification
Appearance Structure and Wire - Hanging Schematic Diagram
Installation Instructions
Picture Display:
Frequently Asked Questions (FAQ)
Q1: What is the main advantage of Servo Tensioners over Magnetic Tensioners?
A: Magnetic tensioners rely on passive friction (braking), which causes tension fluctuation when winding speed changes.
NHE Servo Tensioners use an active wire feeding system with a built-in motor. It automatically adjusts the wire feed speed to
match the winding machine, ensuring constant tension even during rapid acceleration or deceleration.
This is critical for preventing breakage in fine wires (<0.1mm).
Q2: How do I choose between the SF (Single) and STD (Dual) series?
A: Choose SF Series: For standard coil winding, where tension remains constant.
Choose STD (Dual-Stage) Series: If your process requires wrapping the wire around the terminal pin at high speed.
You can set a higher tension for the pin wrapping (to ensure a tight connection) and a lower tension for
the main coil body (to prevent breakage), switching automatically via the machine's I/O signal.
Q3: Is it difficult to install these tensioners on my existing winding machine?
A: Not at all. The installation is straightforward. You only need to provide a DC 24V/48V power supply
and connect two signal wires (Ready/Alarm). We provide a detailed Wiring Diagram
and English Manual with every unit to guide your engineers.
Q4: Do I need to calibrate the tensioner?
A: Yes, for the highest precision, we recommend performing a "Zero Calibration" (Zeroing)
when installing a new tension arm or spring.The SF/SFQ series features a simple menu knob or
button to perform auto-zeroing in seconds.
Q5: What happens if the wire breaks during winding?
A: The tensioner has a built-in Wire Breakage Alarm. If the tension arm drops below the limit angle
(indicating a break or empty spool),the tensioner will immediately send a stop signal to your winding machine
to prevent producing defective parts.
Q6: How often should I replace the Tension Arm and Spring?
A: This depends on your usage intensity.
Tension Spring: We recommend checking its elasticity every 6 months.
Wool Felts & Ceramic Eyelets: These are wear parts. Check them monthly and replace them
if they show signs of grooves or wear to protect the wire insulation. NHE stocks all these spare parts for fast delivery.
Q7: Can I use one tensioner for different wire sizes?
A: Yes, but within a range. For example, the SF800 covers 10g-800g. If you switch from 0.05mm wire (low tension)
to 0.25mm wire (high tension), you may need to change the Tension Spring to a stiffer one to maintain stability.
We offer a full spring kit (T1-T19) for this purpose.
Q8: Why does the tensioner display an error code?
A: The LED display on SFQ/SFW models provides real-time diagnostics.
Common codes indicate "Over-current," "Over-speed," or "Limit Position Error."
Please refer to the User Manual provided by NHE, or contact our support team for a quick resolution.
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